I made a card gasket a couple of days ago and thought I'd share the experience as it is a way of producing hard to find or non-existent gaskets.
Basically I scanned the engine part into the computer and then drew around the outline and checked the scale before sending it to a laser cutter in the local Hackspace open workshop.
I did a video of the process for those that are interested.
http://www.youtube.com/watch?v=Z6mr9wjlkEk
Making paper or card Gaskets the easy way.
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Mouse
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Making paper or card Gaskets the easy way.
Kubota Z482 which is plodding on with unnerving reliability. Three years so far.
1900 Diesel Bike being rebuilt with better clutch control.
1900 Diesel Bike being rebuilt with better clutch control.
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Re: Making paper or card Gaskets the easy way.
Very good! 
Stuart. M1030M1, Honda NC700S, Grom!, Toyota Corolla 1.4 Turbo Diesel. Favouring MPG over MPH.
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sbrumby
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Re: Making paper or card Gaskets the easy way.
Yes I agree, but I can think of an easier way, You scan in the part and send the scan to Mouse, he uses the software he knows about , then makes the gasket and sends it to you (for a price of course) could be a nice little earner.
Sam
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gilburton
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Re: Making paper or card Gaskets the easy way.
Ball pein hammer technique is cheaper 
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Eddy Wane
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Re: Making paper or card Gaskets the easy way.
Just found a gasket material supplier here in the UK.
http://www.ramgaskets.com/gasket-materi ... -material/
I prefer the ball pein method, it gets rid of pent up anger. That is you do not damage the ali surface your making the gasket for then it generates more anger.
http://www.ramgaskets.com/gasket-materi ... -material/
I prefer the ball pein method, it gets rid of pent up anger. That is you do not damage the ali surface your making the gasket for then it generates more anger.
Building the bike. Top of my list, bottom of the wife's.