Electronic decompression release

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alexanderfoti
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Electronic decompression release

Post by alexanderfoti »

Not sure if this is the right section, its engine and electric but im putting it here :)

I do a lot of riding in traffic, and especially during rush hour, I can sit at traffic lights for 2 minutes at a time. As a result, I thought of turning the engine off whilst sitting at these lights to save fuel, as thats what these bikes are all about!

On my L100, I have a remote compression release in the form of a choke cable attached to my fairing. This arrangement is fine when getting going, pull the lever, press starter, release lever off you go. This arrangment is cumbersome if you are at a traffic light and its starting to change so I had the idea of rigging up some sort of electric release so that I could actuate it from a button on the handlebars.

Initially I looked at solenoids, servos and motors but they where either too expensive on their own, or too complicated to control. I then stumbled upon a couple of door lock actuators on ebay. These are essentially 2 wire motors with a gear reduction and a nice hook on the end, apply 12v one way the rod moves in, apply it the other way it moves out. Heres what it looks like:

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Its a pretty simple design, and at £5.80 ridiculously cheap. Great for a gamble in case it didnt work.

After I tested it to ensure there was enough movement and force produced I set to work installing it.

I bolted it to the bracing peice that holds my air filter in place, it puts it right in line for the decompression lever. There is enough space for it there and its pretty well hidden. I swapped out my "passing" switch for one that can handle 5 amps current and wired the output to the actuator.

I used a zip tie to attach it to the decompression lever which allows for some fine tuning and is strong enough.

Image

Image Image



Here is the manual decompression release:

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All in all works pretty well and the engine can be restarted without taking my hands off the handlebars
Mouse
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Re: Electronic decompression release

Post by Mouse »

AWESOME idea! :D

Just ran out to the breakers before he shuts for the long weekend getting myself a door lock motor to activate the engine stop lever!!
I know it'd down to the testers digression but my MOT man wants the engine to stop without letting go of the bars.

Photos to follow.
Kubota Z482 which is plodding on with unnerving reliability. Three years so far.
1900 Diesel Bike being rebuilt with better clutch control.
alexanderfoti
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Re: Electronic decompression release

Post by alexanderfoti »

I have my run solenoid tied into the run switch to keep the mot man happy! Problem is that it draws 2.5 amps on!

Nice cheap solution.
Mouse
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Re: Electronic decompression release

Post by Mouse »

The solenoid originally fitted to this engine draws approx 6-7 amps which is why I'm in no hurry to mend it. :shock:
Kubota Z482 which is plodding on with unnerving reliability. Three years so far.
1900 Diesel Bike being rebuilt with better clutch control.
alexanderfoti
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Posts: 1290
Joined: Fri Jul 15, 2011 4:22 pm
Location: London

Re: Electronic decompression release

Post by alexanderfoti »

Mouse wrote:The solenoid originally fitted to this engine draws approx 6-7 amps which is why I'm in no hurry to mend it. :shock:
I can imagine, thats a lot on the eletrical budget.
pietenpol2002
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Re: Electronic decompression release

Post by pietenpol2002 »

My Suzuki 650 single originally had the decompressor solenoid built into the starting sequence from the factory. Worked slick. But, eveyone has generally switched them over to manual. Nice to know you'res works so well and at a great price.
Ron
sbrumby
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Re: Electronic decompression release

Post by sbrumby »

My small bike which doesnt have a separate kill lever I just tend to stop by winding the throtle cable adjuster next to the twistgrip in. My mot testers dont even want the engine to run so they are not bothered how they stop. My regular transport is a citroen relay van, it had no automatic door openers which is a real pain when the other half wants to get in as its too far to lean across. So I fitted a door opener to the pasenger door. I found most of the cars had them built into the handles and not separate but i think mine came off a toyota pajero.
Sam
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